Aerospace Packaging
Aerospace components carry tight tolerances, high per-unit value and strict handling documentation requirements. Pontus Pack engineers custom foam inserts, anti-static packaging and validated VCI protection for aerospace components, working from CAD data and component samples through to drop-tested, production-ready packaging.
Challenges
What Makes Aerospace Packaging Hard
High-value, low-tolerance components
Aerospace parts often can't tolerate surface contact or minor impact that standard packaging wouldn't flag as a risk.
Mixed corrosion and static-sensitivity risk
Aerospace assemblies frequently combine machined metal and electronic content requiring dual protection.
Validation and traceability documentation
Aerospace supply chains require documented test evidence for packaging performance, not just physical samples.
Our Solutions
How We Solve It
CNC-routed custom foam inserts
Precision-fit cushioning engineered from CAD data and validated through drop testing.
Anti-static VCI packaging
Combined corrosion and ESD protection for assemblies with mixed metal and electronic content.
Documented packaging validation
ISTA-aligned drop and vibration test reports supplied for supply chain qualification records.
Case Highlight
Custom insert development for a ground support equipment supplier
CNC-routed foam inserts validated through drop and vibration testing replaced generic cushioning for a ground support equipment component set, reducing in-transit damage claims.
Recommended Products
Products Suited to Aerospace

EPE Foam Partition
Die-cut EPE foam partitions and trays that give each component its own cushioned cell inside a carton.
EPE Foam

Antistatic Film
Static-dissipative film that prevents charge buildup around sensitive electronic components.
Antistatic Films

VCI Bubble Roll / Bag
Two-layer extruded VCI bubble film that combines corrosion protection with cushioning for precision metal finishes.
Anti Corrosion Products
Recommended Services
Services for Aerospace Programs
Have a aerospace packaging challenge?
Share your component data and transit route — our packaging engineers will respond with a specification.
Contact UsHave a packaging challenge that needs an engineered answer?
Share your component data, target industry and transit route — our packaging engineers will respond with a specification, not a generic quote.
